Shenyang Xiangyang Chemical is a chemical enterprise with a long history, the main core business covers nickel nitrate, zinc acetate, lubricating oil mixed ester and plastic products. After 32 years of development, the factory has not only accumulated rich experience in manufacturing and design, but also established a set of corporate culture driven by quality and innovation. The cooperation between NUZHUO Group and Xiangyang Chemical is a typical combination of strength and strength, and our company once again marched to new heights and demonstrated that a world-class small and medium-sized air separation equipment manufacturer can strive for excellence.
The project uses the most popular and cost-effective two-tower distillation technology (also known as two-stage distillation). The use of double tower rectification in air separation projects has many advantages. These benefits are not only in terms of product extraction rates and energy consumption, but also in terms of product quality, process optimization, adaptability and flexibility, and economic efficiency. Therefore, it is a wise choice to choose the two-tower distillation process in the air separation project. Through our years of experience, we can share the following points with you:
High extraction rate and low energy consumption
High extraction rate: the two-tower distillation process can significantly improve the extraction rate of the product, especially the extraction rate of oxygen can reach more than 90%. This is mainly due to the optimized design of the twin tower structure and the efficient rectification process, which makes the separation of oxygen and nitrogen more thorough and efficient.
Low energy consumption: Compared to single column distillation, double column distillation requires lower energy consumption to produce the same amount of product. This is because the two-tower process is able to use energy more efficiently and reduce unnecessary energy loss. At the same time, power consumption can be further reduced by optimizing operation parameters and device configuration.
The products are diverse and of high quality
Simultaneous production of a variety of products: The two-tower distillation process can simultaneously produce oxygen and nitrogen two high-purity products. This can not only meet the demand for different gases in industrial production, but also improve the utilization rate and economic benefits of equipment.
High product quality: Through a fine separation and control process, twin tower distillation can produce high purity oxygen and nitrogen products. These products are widely used in medical, chemical, metallurgy, electronics and other fields, the purity and quality of products are very high requirements.
Processes are optimized and easy to operate
Process optimization: After long-term development and improvement of the two-tower rectification process, a relatively mature and optimized process scheme has been formed. These schemes not only improve the operating efficiency and stability of the equipment, but also reduce the difficulty of operation and maintenance costs.
Easy to operate: the double-tower distillation equipment is usually equipped with advanced automatic control system and monitoring equipment, which can monitor and adjust the operating status and process parameters of the equipment in real time. This makes it more convenient for the operator to grasp the operation of the equipment and make corresponding adjustments and optimization.
Strong adaptability and flexibility
Strong adaptability: The two-tower rectification process can adapt to the needs of air separation projects of different scales and different uses. Whether it is a large industrial air separation plant or a small mobile air separation plant, the two-tower distillation process can be used to separate and produce oxygen and nitrogen.
High flexibility: In the two-tower rectification process, the oxygen and nitrogen production ratio can be flexibly adjusted by adjusting the operating conditions of the upper and lower towers. This allows the equipment to respond quickly and adjust according to the actual demand to meet the changing needs of the market.
Remarkable economic benefit
High return on investment: Although the initial investment of the double-tower rectification equipment may be relatively high, its high efficiency, stability and low energy consumption make the equipment significantly reduce production costs and improve economic efficiency during operation. Therefore, in the long run, the return on investment of dual-tower distillation equipment is usually higher.
Reduce production costs: By adopting a two-tower distillation process, companies can significantly reduce production costs and improve product competitiveness. This helps companies maintain a leading position in the fierce market competition and achieve sustainable development.